About Dust Extraction Systems
Components in Dust Extraction System :
- Dust Collector
- Suction Hoods, Dampers & Ducting
- Fan & Blower
- Rotary Air Lock Valve
Features :
- Enhance the quality of industry released air
- Can handle high-volume dust load
- Automatic Cyclic Timer to clean filters
- Ensure long life of filter bags
- Low maintenance cost
- Excellent product reclaim
- Unique system design
Application areas :
- Paper Industry
- Powder Plant
- Foundry
- Stone Crushing Plant
- Power Plant
- Coal Handling Plant
- Pharmaceutical Industry
- Steel Industry
- Sugar Industry
- Cement Industry
Advanced Multi-Stage Filtration for Maximum EfficiencyThe dust extraction systems utilize a sophisticated multi-stage filtration process, starting with a cyclone separator as a pre-filter and followed by high-efficiency polyester or synthetic media filters. This setup is capable of removing up to 99% of airborne particulates, ensuring cleaner air and improved workplace safety. The system is also compatible with wet scrubber attachments for specific industrial applications.
Designed for Seamless Industrial IntegrationConstructed from durable mild steel and finished with a corrosion-resistant powder coating in industrial grey, these extraction units are built for longevity and reliability. With a customizable footprint, they can accommodate varying spatial requirements and are suitable for continuous operation in harsh factory environments. The air cooling system further maintains optimal performance within ambient to 60C temperatures.
Smart Controls and Versatile OperationEquipped with a PLC-based control panel, these dust extraction systems allow for automated or semi-automated operation, making them user-friendly. Differential pressure sensors ensure optimal filter performance, while features like analog display, overload protection, and both stationary and movable options add flexibility and safety for operators. Removable dust collection bins make maintenance even more convenient.
FAQ's of Dust Extraction Systems:
Q: How does the multi-stage filtration system work in this dust extraction unit?
A: The system uses a cyclone separator as a pre-filter to remove larger particulates, followed by polyester or synthetic media filters for fine dust collection. This multi-stage approach ensures a high-efficiency rate of up to 99% in airborne particle removal.
Q: What industries can benefit from installing these dust extraction systems?
A: These systems are ideal for heavy manufacturing, fabrication, processing plants, and other industrial environments that generate significant amounts of airborne dust. Their high capacity and filtration efficiency make them suitable for various industrial applications across India.
Q: When should the dust collection bin be emptied or maintained?
A: The removable dust collection bin should be checked regularly, depending on operating hours and dust load. Differential pressure sensors and analog indicators help monitor filter performance, so bin maintenance is simple and can be scheduled as needed for continuous processing.
Q: Where can the dust extraction system be installed?
A: Installation is available on-site and can be customized to fit client layouts, thanks to flexible orientation, stationary or movable options, and ducted exhaust. The system's compact design and customizable dimensions make it suitable for various workplace settings.
Q: What is the process for installing and commissioning the system?
A: After site assessment, installation includes positioning the unit, connecting it to the ductwork, and setting up the PLC-based control panel. On-site service ensures proper setup, calibration, and commissioning, so the system is ready for continuous operation.
Q: How easy is it to use and maintain the filtration system?
A: Designed for user convenience, the system features a PLC control panel for automation, removable dust bins for straightforward waste handling, and low maintenance requirements. Overload protection and durable construction reduce downtime and simplify regular care.
Q: What are the main benefits of this dust extraction solution?
A: Key advantages include high filtration efficiency, continuous operation, automated control, low noise (below 80 dB), overload protection, customized installation, and a long-lasting, powder-coated mild steel body. These features create a safer, cleaner, and more productive industrial environment.